Pharmaceutical & Chemical Synthesis System

정밀 의약 물질 제조 역량 강화

In the fast-evolving fields of pharmaceuticals and chemical manufacturing, innovation demands speed, accuracy, and scalability. The Pharmaceutical & Chemical Synthesis System (PCSS) is a state-of-the-art platform engineered to empower researchers, chemists, and production teams with cutting-edge tools for seamless synthesis, optimization, and scale-up. Whether developing life-saving drugs or high-value specialty chemicals, PCSS delivers unmatched precision and efficiency—from lab bench to full-scale production.

Why Choose PCSS?

End-to-End Integration

Seamlessly connect synthesis, purification, and analysis in one platform.

Global Compliance

Pre-validated protocols for FDA 21 CFR Part 11, EU GMP, and ISO standards.

비용 효율성

 Reduce raw material waste, energy use, and manual labor by up to 50%.

Future-Ready

Regular software updates and modular hardware upgrades keep you ahead of industry trends.

주요 기능

Modular, Scalable Design

  • Adapt to any workflow: from small-scale R&D (mg to kg) to industrial production (ton-scale).
  • Rapid reconfiguration for multi-step reactions, catalysis, or continuous flow chemistry.

AI-Driven Reaction Optimization

  • Machine learning algorithms predict optimal conditions (temperature, pressure, catalysts) to maximize yield and purity.
  • Reduce trial cycles by up to 70% and accelerate time-to-market.

Real-Time Process Analytics

  • Integrated spectroscopy, HPLC, and PAT (Process Analytical Technology) for in-line monitoring.
  • Instant feedback ensures compliance with strict quality standards (GMP, FDA, ICH).

Green Chemistry Integration

  • Minimize waste and energy consumption with solvent recovery systems and catalytic pathways.
  • Achieve sustainability goals without compromising efficiency.

Safety by Design

  • Automated hazard detection, pressure/temperature fail-safes, and inert gas compatibility.
  • Secure cloud-based data logging for full traceability and audit readiness.

애플리케이션

1. Pharmaceutical Development

  • Active Pharmaceutical Ingredient (API) Synthesis: Accelerate the production of APIs with precise control over reaction parameters, ensuring high purity and compliance with regulatory standards (e.g., FDA, EMA).
  • Polymorph Screening: Optimize crystal forms of drug compounds to enhance bioavailability and stability.
  • Peptide and Protein Engineering: Streamline solid-phase synthesis and bioconjugation for advanced biologics and personalized medicine.
  • Scale-Up and Tech Transfer: Seamlessly transition from lab-scale batches to commercial manufacturing while maintaining reproducibility.

2. Fine and Specialty Chemicals

  • Agrochemicals: Develop high-performance herbicides, pesticides, and fertilizers through efficient catalytic and multi-step reactions.
  • Flavors and Fragrances: Synthesize complex aroma molecules with precision, leveraging AI-driven optimization for unique sensory profiles.
  • High-Value Intermediates: Produce specialty chemicals for electronics, coatings, and catalysts with minimal waste and maximum yield.

3. Advanced Materials Science

  • Nanomaterials: Engineer nanoparticles, quantum dots, and metal-organic frameworks (MOFs) for applications in drug delivery, imaging, and energy storage.
  • Polymer Chemistry: Design novel polymers and copolymers for biomedical devices, biodegradable plastics, and high-strength composites.
  • Battery and Energy Materials: Optimize synthesis of lithium-ion battery components, solid electrolytes, and fuel cell catalysts.

4. Academic and Industrial Research

  • High-Throughput Experimentation (HTE): Rapidly screen thousands of reaction conditions to discover new pathways or optimize existing ones.
  • Reaction Mechanism Studies: Utilize real-time analytics and AI modeling to unravel complex reaction kinetics and thermodynamics.
  • Green Chemistry Innovations: Develop sustainable processes with reduced solvent use, energy consumption, and carbon footprint.

5. Contract Research and Manufacturing (CRO/CMO)

  • Custom Synthesis: Deliver tailored solutions for clients in pharmaceuticals, cosmetics, and electronics, from milligram to multi-ton quantities.
  • Process Validation: Ensure robust, scalable processes that meet global quality and safety standards (GMP, ISO).

6. Environmental and Sustainability Solutions

  • Waste Valorization: Convert industrial byproducts or recycled materials into valuable chemicals using catalytic upcycling.
  • Carbon Capture and Utilization (CCU): Develop novel catalysts for converting CO2 into fuels, polymers, or pharmaceuticals.

Custom Pharm/Chemical Synthesis Equipment Process

At Biovanix, we understand that every laboratory and company has unique requirements. That’s why we offer a comprehensive custom design and manufacturing process for pharmaceutical and chemical synthesis equipment. Here’s a step-by-step guide on how we approach each project:

  1. Initial Consultation: We begin with a detailed discussion to understand your specific needs, including the type of reactions, scale of production, and any regulatory requirements.
  2. Data Submission: You will be asked to provide essential data, including:
    • Reaction types and mechanisms
    • Desired throughput and capacity
    • Specific chemical compounds or materials to be used
    • Any existing equipment or infrastructure details
    • Safety and environmental considerations
    • Regulatory compliance requirements
  3. Conceptual Design: Our team of engineers and scientists will use the provided data to create a preliminary design that meets your specifications.
  4. Technical Review and Feedback: We present the design to you for review, incorporating your feedback to refine the concept.
  5. Detailed Engineering: Once the design is approved, we move into detailed engineering, where every aspect of the equipment is meticulously planned and documented.
  6. Prototyping: Depending on the complexity, we may develop a prototype to test and validate the design in real-world conditions.
  7. Manufacturing: Our state-of-the-art facilities produce the equipment according to the final design, ensuring quality and precision.
  8. Installation and Commissioning: We assist with the installation of the equipment at your site and ensure it is fully operational and meets your expectations.
  9. Training and Support: Our team provides comprehensive training for your staff and offers ongoing support to ensure smooth operation and maintenance.
  10. After-Sales Service: We stand by our equipment with a commitment to service, offering regular maintenance checks, updates, and prompt response to any issues that may arise.

Data Required for Customization: To ensure a seamless process, please be prepared to provide the following data:

  • Detailed reaction profiles and conditions
  • List of chemicals and reagents involved
  • Desired equipment specifications (e.g., temperature range, pressure limits)
  • Space and infrastructure constraints
  • Any specific automation or control requirements
  • Compliance with industry standards and safety protocols

By working closely with you and leveraging our expertise, Biovanix is committed to delivering a customized solution that exceeds your expectations and propels your research or production capabilities to new heights.

Why Our System Stands Out

1. Intelligent Synthesis Engine

  • AI-Powered Reaction Prediction
    Machine learning models trained on 20,000+ API datasets optimize temperature, pressure, and stoichiometry in real-time.
  • PAT Integration
    In-line FTIR/Raman spectroscopy + HPLC for real-time purity monitoring (99.9% accuracy).

2. Modular Flexibility

  • Plug-and-Play Reactors
    Switch configurations in <1 hour:
    • Batch (50 mL – 2,000 L)
    • Continuous Flow (5 mL/min – 20 L/min)
    • Photochemical (300–450 nm LED arrays)
  • Scale Seamlessly
    Maintain identical conditions from mg to kg-scale production.

3. Unmatched Precision

매개변수 Specification
Temperature Control -80°C to 300°C (±0.2°C)
Pressure Range Full vacuum to 6000psi
Mixing Efficiency 95% homogeneity in 8 sec
Oxygen Control <0.5 ppm (glovebox integrated)

왜 우리를 선택해야 할까요?

바이오바닉스: 제약 및 화학 합성 시스템의 파트너: 바이오바닉스

바이오바닉스는 기업 및 연구소의 고유한 요구에 맞춘 최첨단 세관 제약 및 화학 합성 시스템을 전문적으로 제공합니다. 당사의 사명은 합성 프로세스를 간소화하고 효율성과 정밀성을 보장하는 혁신적인 솔루션을 제공하여 과학 발전에 힘을 실어주는 것입니다.

맞춤형 설계 시스템: 당사의 전문가 팀은 고객과 긴밀히 협력하여 고객의 구체적인 요구 사항을 파악하고 연구 목표와 생산 요구 사항에 완벽하게 부합하는 시스템을 설계 및 제작합니다.

품질과 신뢰성: 소니는 합성 시스템 개발의 모든 단계에서 품질을 우선시하여 업계 최고 수준의 표준을 충족하는 신뢰할 수 있는 고성능 장비를 제공합니다.

최전선의 혁신: 바이오바닉스는 기술 발전의 최전선에 서서 최신 혁신 기술을 시스템에 통합하여 제약 및 화학 연구 분야에서 우위를 점할 수 있도록 지원합니다.

종합적인 지원: 저희의 약속은 판매 이후에도 계속됩니다. 교육, 유지보수, 지속적인 업데이트를 포함한 종합적인 지원을 제공하여 시스템을 최상의 성능으로 유지합니다.

성장을 위한 파트너십: 당사는 고객을 파트너로 생각하며, 당사의 성장은 고객의 성장과 밀접하게 연관되어 있습니다. 바이오바닉스는 개념에서 상용화에 이르는 여정을 지원하며 상호 성공을 위한 협업 환경을 조성하기 위해 최선을 다하고 있습니다.

제약 및 화학 합성 분야에서 혁신과 맞춤화가 만나는 바이오바닉스에 오신 것을 환영합니다. 과학의 미래를 함께 만들어 갑시다.

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