Pharmaceutical & Chemical Synthesis System

Расширение возможностей точного производства фармацевтических субстанций

In the fast-evolving fields of pharmaceuticals and chemical manufacturing, innovation demands speed, accuracy, and scalability. The Pharmaceutical & Chemical Synthesis System (PCSS) is a state-of-the-art platform engineered to empower researchers, chemists, and production teams with cutting-edge tools for seamless synthesis, optimization, and scale-up. Whether developing life-saving drugs or high-value specialty chemicals, PCSS delivers unmatched precision and efficiency—from lab bench to full-scale production.

Why Choose PCSS?

End-to-End Integration

Seamlessly connect synthesis, purification, and analysis in one platform.

Global Compliance

Pre-validated protocols for FDA 21 CFR Part 11, EU GMP, and ISO standards.

Эффективность затрат

 Reduce raw material waste, energy use, and manual labor by up to 50%.

Future-Ready

Regular software updates and modular hardware upgrades keep you ahead of industry trends.

Основные характеристики

Modular, Scalable Design

  • Adapt to any workflow: from small-scale R&D (mg to kg) to industrial production (ton-scale).
  • Rapid reconfiguration for multi-step reactions, catalysis, or continuous flow chemistry.

AI-Driven Reaction Optimization

  • Machine learning algorithms predict optimal conditions (temperature, pressure, catalysts) to maximize yield and purity.
  • Reduce trial cycles by up to 70% and accelerate time-to-market.

Real-Time Process Analytics

  • Integrated spectroscopy, HPLC, and PAT (Process Analytical Technology) for in-line monitoring.
  • Instant feedback ensures compliance with strict quality standards (GMP, FDA, ICH).

Green Chemistry Integration

  • Minimize waste and energy consumption with solvent recovery systems and catalytic pathways.
  • Achieve sustainability goals without compromising efficiency.

Safety by Design

  • Automated hazard detection, pressure/temperature fail-safes, and inert gas compatibility.
  • Secure cloud-based data logging for full traceability and audit readiness.

Приложение

1. Pharmaceutical Development

  • Active Pharmaceutical Ingredient (API) Synthesis: Accelerate the production of APIs with precise control over reaction parameters, ensuring high purity and compliance with regulatory standards (e.g., FDA, EMA).
  • Polymorph Screening: Optimize crystal forms of drug compounds to enhance bioavailability and stability.
  • Peptide and Protein Engineering: Streamline solid-phase synthesis and bioconjugation for advanced biologics and personalized medicine.
  • Scale-Up and Tech Transfer: Seamlessly transition from lab-scale batches to commercial manufacturing while maintaining reproducibility.

2. Fine and Specialty Chemicals

  • Agrochemicals: Develop high-performance herbicides, pesticides, and fertilizers through efficient catalytic and multi-step reactions.
  • Flavors and Fragrances: Synthesize complex aroma molecules with precision, leveraging AI-driven optimization for unique sensory profiles.
  • High-Value Intermediates: Produce specialty chemicals for electronics, coatings, and catalysts with minimal waste and maximum yield.

3. Advanced Materials Science

  • Nanomaterials: Engineer nanoparticles, quantum dots, and metal-organic frameworks (MOFs) for applications in drug delivery, imaging, and energy storage.
  • Polymer Chemistry: Design novel polymers and copolymers for biomedical devices, biodegradable plastics, and high-strength composites.
  • Battery and Energy Materials: Optimize synthesis of lithium-ion battery components, solid electrolytes, and fuel cell catalysts.

4. Academic and Industrial Research

  • High-Throughput Experimentation (HTE): Rapidly screen thousands of reaction conditions to discover new pathways or optimize existing ones.
  • Reaction Mechanism Studies: Utilize real-time analytics and AI modeling to unravel complex reaction kinetics and thermodynamics.
  • Green Chemistry Innovations: Develop sustainable processes with reduced solvent use, energy consumption, and carbon footprint.

5. Contract Research and Manufacturing (CRO/CMO)

  • Custom Synthesis: Deliver tailored solutions for clients in pharmaceuticals, cosmetics, and electronics, from milligram to multi-ton quantities.
  • Process Validation: Ensure robust, scalable processes that meet global quality and safety standards (GMP, ISO).

6. Environmental and Sustainability Solutions

  • Waste Valorization: Convert industrial byproducts or recycled materials into valuable chemicals using catalytic upcycling.
  • Carbon Capture and Utilization (CCU): Develop novel catalysts for converting CO2 into fuels, polymers, or pharmaceuticals.

Custom Pharm/Chemical Synthesis Equipment Process

At Biovanix, we understand that every laboratory and company has unique requirements. That’s why we offer a comprehensive custom design and manufacturing process for pharmaceutical and chemical synthesis equipment. Here’s a step-by-step guide on how we approach each project:

  1. Initial Consultation: We begin with a detailed discussion to understand your specific needs, including the type of reactions, scale of production, and any regulatory requirements.
  2. Data Submission: You will be asked to provide essential data, including:
    • Reaction types and mechanisms
    • Desired throughput and capacity
    • Specific chemical compounds or materials to be used
    • Any existing equipment or infrastructure details
    • Safety and environmental considerations
    • Regulatory compliance requirements
  3. Conceptual Design: Our team of engineers and scientists will use the provided data to create a preliminary design that meets your specifications.
  4. Technical Review and Feedback: We present the design to you for review, incorporating your feedback to refine the concept.
  5. Detailed Engineering: Once the design is approved, we move into detailed engineering, where every aspect of the equipment is meticulously planned and documented.
  6. Prototyping: Depending on the complexity, we may develop a prototype to test and validate the design in real-world conditions.
  7. Manufacturing: Our state-of-the-art facilities produce the equipment according to the final design, ensuring quality and precision.
  8. Installation and Commissioning: We assist with the installation of the equipment at your site and ensure it is fully operational and meets your expectations.
  9. Training and Support: Our team provides comprehensive training for your staff and offers ongoing support to ensure smooth operation and maintenance.
  10. After-Sales Service: We stand by our equipment with a commitment to service, offering regular maintenance checks, updates, and prompt response to any issues that may arise.

Data Required for Customization: To ensure a seamless process, please be prepared to provide the following data:

  • Detailed reaction profiles and conditions
  • List of chemicals and reagents involved
  • Desired equipment specifications (e.g., temperature range, pressure limits)
  • Space and infrastructure constraints
  • Any specific automation or control requirements
  • Compliance with industry standards and safety protocols

By working closely with you and leveraging our expertise, Biovanix is committed to delivering a customized solution that exceeds your expectations and propels your research or production capabilities to new heights.

Why Our System Stands Out

1. Intelligent Synthesis Engine

  • AI-Powered Reaction Prediction
    Machine learning models trained on 20,000+ API datasets optimize temperature, pressure, and stoichiometry in real-time.
  • PAT Integration
    In-line FTIR/Raman spectroscopy + HPLC for real-time purity monitoring (99.9% accuracy).

2. Modular Flexibility

  • Plug-and-Play Reactors
    Switch configurations in <1 hour:
    • Batch (50 mL – 2,000 L)
    • Continuous Flow (5 mL/min – 20 L/min)
    • Photochemical (300–450 nm LED arrays)
  • Scale Seamlessly
    Maintain identical conditions from mg to kg-scale production.

3. Unmatched Precision

Параметр Технические характеристики
Temperature Control -80°C to 300°C (±0.2°C)
Диапазон давления Full vacuum to 6000psi
Mixing Efficiency 95% homogeneity in 8 sec
Oxygen Control <0.5 ppm (glovebox integrated)

Почему выбирают нас?

Биованикс: Ваш партнер в области фармацевтики и химического синтеза

Компания Biovanix специализируется на предоставлении передовых систем таможенного фармацевтического и химического синтеза, отвечающих уникальным потребностям компаний и исследовательских лабораторий. Наша миссия - способствовать научному прогрессу, предоставляя инновационные решения, которые упрощают процесс синтеза, обеспечивая эффективность и точность.

Системы, разработанные по индивидуальному заказу: Наша команда экспертов работает в тесном сотрудничестве с вами, чтобы понять ваши конкретные требования, разрабатывая и изготавливая системы, которые идеально соответствуют вашим исследовательским целям и производственным потребностям.

Качество и надежность: Мы уделяем первостепенное внимание качеству на каждом этапе разработки наших систем синтеза, гарантируя, что вы получите надежное, высокопроизводительное оборудование, отвечающее самым высоким отраслевым стандартам.

Инновации на переднем крае: Компания Biovanix находится на переднем крае технологического прогресса, внедряя в наши системы самые последние инновации, чтобы обеспечить вам преимущество в ваших фармацевтических и химических исследованиях.

Комплексная поддержка: Наши обязательства распространяются не только на продажу. Мы предлагаем комплексную поддержку, включая обучение, техническое обслуживание и постоянные обновления для поддержания максимальной производительности ваших систем.

Партнерство для роста: Мы рассматриваем наших клиентов как партнеров, и наш рост взаимосвязан с вашим. Biovanix стремится поддержать ваш путь от концепции до коммерциализации, создавая атмосферу сотрудничества для достижения взаимного успеха.

Добро пожаловать в Biovanix, где инновации встречаются с индивидуальным подходом в фармацевтическом и химическом синтезе. Давайте вместе создавать будущее науки.

Прокрутить к верху
biovanix-logo

Получите быстрое предложение

Пожалуйста, включите JavaScript в вашем браузере, чтобы заполнить эту форму.