Core-Shell Technology for Virus Purification

Résine de chromatographie InertShell Core-Shell

Pour la purification d'Adénoviridae ADV

Résine de chromatographie Biovanix InertShell is a revolutionary core-shell technology-based resin designed for the purification of viruses and large biomolecules. Combining size-exclusion separation with binding chromatography, this advanced resin efficiently captures and isolates large biomolecules while allowing smaller contaminants to pass through and bind within the core.

This dual functionality ensures high-purity outcomes in downstream processing.

20 mg/mL

BSA Binding Capacity

≤1,0 MPa

Pression maximale

pH 3–13

Wide pH Stability

30+

Reuse Cycles

How It Works

Dual-Function Core-Shell Architecture

Combining size-exclusion and binding chromatography in a single resin for unmatched purification efficiency.

Concentric circle diagram of a core-shell particle with a mustard core and teal outer rings; legend labels Outer Shell, Mid Layer, and Core (yellow).

Size-Exclusion + Binding in One Step

The outer shell is hydrophilic and neutral with 50-100 nm pores. Large biomolecules (e.g., inactivated viruses) are too large to penetrate the shell and are collected directly in the flow-through fraction (FT mode).

Smaller contaminants (<700 kDa) diffuse through the shell into the macroporous core (200-500 nm), where octylamine ligands provide both anion exchange and hydrophobic interaction to capture and retain impurities.

Key advantage: The thinner shell layer (0.5-1.0 μm vs. competitor’s 5 μm) enables faster mass transfer of impurities to the core for capture, resulting in higher yield of impurity removal and more efficient CIP cleaning.

Product Features

Designed for Demanding Biopurification

Four key capabilities that set InertShell apart in virus and biomolecule downstream processing.

🔬 Core-Shell Technology

  • Double fonctionnalité : Effectue simultanément une séparation par exclusion de taille et une chromatographie d'affinité.
  • Séparation efficace : Les biomolécules de grande taille (par exemple, des virus inactivés) sont collectées dans la fraction de percolation (mode FT), tandis que les contaminants (<700 kDa) se lient aux ligands internes.
  • Conception optimisée : La coque extérieure est hydrophile et neutre, empêchant les interactions indésirables et garantissant des débits élevés.

⚗️ Advanced Material Composition

  • Base de polymère : Fabriqué à partir de microsphères de méthacrylate polymère pour une durabilité robuste et une stabilité chimique.
  • Ligand actif : Le ligand octylamine dans le cœur offre à la fois des capacités d'échange anionique et d'interaction hydrophobe.
  • Structure poreuse : La coquille a une taille de pores de 50 à 100 nm, tandis que le cœur varie de 200 à 500 nm, assurant une séparation efficace basée sur la taille moléculaire.

✨ High Purity and Efficiency

  • Capture sélective : Élimine efficacement les impuretés telles que les protéines de cellules hôtes, les fragments d'ADN, les endotoxines et l'albumine.
  • Haute Capacité : Conçu pour gérer des procédés de purification à grande échelle avec une grande efficacité et évolutivité.

🛡️ Compliance and Safety

  • Dérivé non animal Manufactured using synthetic processes, ensuring compliance with regulatory standards and ethical requirements.
  • Performances stables Fiable sur différentes échelles de production, garantissant des résultats constants.
Technical Specifications

Complete Product Specifications

Detailed technical data for method development, validation, and process integration.

CaractéristiqueDescription
Matrice de soutienPoly(styrène-divinylbenzène) réticulé
Taille moyenne des particules50-150 μm
Taille moyenne des pores200 nm (core); 50-100 nm (shell)
Fonctionnalité de surfacepoly(dT) 25-mère avec lieur propriétaire
Densité du ligand0,10-0,20 mmol/mL
Résistance mécanique70 bars (1 000 psi ; 7 MPa)
Stabilité thermiqueAllows sample denaturing at 65°C if needed
Gamme de pH2-13
Gamme de force ionique0 à 5 M, tous les sels courants
Résistance chimiqueCommon agents for mRNA purification, include 0.5 M NaOH, 2 M MgCl₂, 20 mM EDTA. Water, 0 to 100% alcohol, acetonitrile, 2 M acetic acid, 1 M HCl, and other common organic solvents
Stockage18-20% éthanol
Competitive Edge

Biovanix InertShell vs. Competitor 700

Direct performance comparison demonstrates clear advantages across key parameters.

 Coque inerte BiovanixConcurrent 700
MatricePolyacrylateAgarose hautement réticulé
LigandOctylamineOctylamine
Taille moyenne des particules50-150 μm50-150 μm
Densité du ligand0,10-0,20 mmol/mL0,04-0,085 mmol/mL
Capacité de liaison¹20 mg d'albumine sérique bovine/mL de résine12 mg BSa/mL résine
Pression de fonctionnement≤1,0 MPa≤0,3 MPa
Débit opérationnel100-600 cm/h100-600 cm/h
Stabilité du pH3-133-13
Température4-30℃4-30℃
Stabilité chimiqueTous les tampons aqueux couramment utilisés : hydroxyde de sodium (NaOH) à 1 M², chlorhydrate de guanidine à 6 M, isopropanol 30% et éthanol 70%.
StockageÉthanol 20% entre 4 °C et 25 °C
  1. Capacité de liaison dynamique mesurée au moment de la percée à 51 TP3T, à un débit de 76 cm/h, sur des colonnes de φ 10 × 13 mm et d'une capacité de 1 ml. Le tampon était composé de 1,0 mg/ml de BSA dans une solution de NaCl à 50 mM, pH 0.
  2. Aucun changement significatif de la capacité ionique et de la teneur en carbone après un stockage d'une semaine dans du NaOH 1 M à 25°C.

2.5×

Higher Ligand Density
0.10-0.20 vs. 0.04-0.085 mmol/mL

1.67×

Higher Binding Capacity
20 vs. 12 mg BSA/mL resin

3.3×

Higher Pressure Tolerance
1.0 vs. 0.3 MPa

Thinner Shell, Faster Mass Transfer

Compared with Competitor 700, the thickness of the core in Biovanix InertShell (0.5-1.0 μm) is significantly smaller than Competitor 700 (5 μm). This thinner shell is conducive to the rapid mass transfer of impure proteins to the medium core for capture, including host cell proteins, DNA fragments, endotoxin, and serum. Biovanix InertShell delivers a higher yield of impurity removal. With the macroporous structure (200-500 nm) of the core, InertShell can quickly remove captured impurities during CIP, and demonstrates a longer service life — in animal vaccine studies, consistent performance for more than 30 reuse cycles.

Avantages en un coup d'œil

Why Biovanix InertShell Resin

Purpose-built for high-purity virus and biomolecule downstream processing.

⚡

Haute efficacité

Purification rapide et efficace de l'ARNm.

📈

Procédé évolutif

Facilement adaptable à la fabrication à grande échelle.

🛡️

Conformité réglementaire

Procédé de fabrication non dérivé d'animaux et synthétique.

💰

Rentable

Un flux de travail simplifié réduit la complexité opérationnelle et les coûts.

🔄

Long Service Life

30+ reuse cycles with consistent performance.

Applications

Built for the Future of Biopharmaceuticals

From vaccine production to gene therapy, InertShell supports your most critical purification workflows.

Purification de virus

Isolement efficace des virus inactivés pour les vaccins et les thérapies géniques.

Séparation de Grandes Biomolécules

Convient à la purification de grandes protéines et de complexes.

Élimination des protéines de la cellule hôte

Élimination efficace des protéines de cellules hôtes et autres impuretés.

Production de vaccins

Optimisation des procédés de purification en aval pour les vaccins à ARNm et les vaccins à base de vecteurs viraux.

Thérapie génique

Production évolutive de vecteurs viraux pour les applications de thérapie génique.

Why Choose Biovanix

Your Trusted Partner in Chromatography

① Enhanced Purity

Élimination efficace des impuretés pour atteindre une ultra-haute pureté dans la purification de virus et de biomolécules.

② Dual Mode Operation

Combine la chromatographie d'exclusion de taille et la chromatographie d'affinité pour un contrôle polyvalent et précis.

③ Scalable Solution

Idéal pour les processus de fabrication à l'échelle du laboratoire et à grande échelle.

④ Cost-Effective

Des processus simplifiés et une efficacité élevée réduisent les coûts opérationnels et améliorent la productivité.

⑤ Regulatory Compliance

La fabrication à partir de composants d'origine non animale et synthétiques garantit le respect des normes biopharmaceutiques internationales.

Frequently Asked Questions

InertShell Resin FAQ

Common questions about core-shell chromatography for virus and biomolecule purification.

What is InertShell Core-Shell Chromatography Resin and how does it work?

Biovanix InertShell is a core-shell chromatography resin designed for the purification of viruses and large biomolecules. It combines size-exclusion separation with binding chromatography in a single step. The outer shell is hydrophilic and neutral with 50-100 nm pores, while the inner core features macropores of 200-500 nm functionalized with octylamine ligands. Large biomolecules like inactivated viruses pass through in the flow-through fraction, while smaller contaminants (<700 kDa) including host cell proteins, DNA fragments, and endotoxins bind to the internal ligands.

Core-shell resins feature a non-porous solid core surrounded by a thin porous outer shell. This architecture reduces mass transfer resistance compared to fully porous particles, enabling faster flow rates with lower backpressure. The reduced diffusion path means analytes spend less time diffusing in and out of pores, resulting in sharper peaks, higher resolution, and shorter processing times. Biovanix InertShell further enhances this by using a polymeric methacrylate base rather than silica, providing superior chemical stability across pH 3-13.

InertShell resin is optimized for five key applications: (1) Virus purification — efficient isolation of inactivated viruses for vaccines and gene therapies; (2) Large biomolecule separation — purification of large proteins and complexes; (3) Host cell protein (HCP) removal — efficient elimination of HCPs and other process impurities; (4) Vaccine production — streamlined downstream processing for mRNA vaccines and viral vector-based vaccines; (5) Gene therapy — scalable production of viral vectors. It is particularly suited for adenovirus (ADV) purification.

Compared to Competitor 700 (agarose-based), Biovanix InertShell offers several advantages: (1) 1.67× higher binding capacity (20 mg BSA/mL vs. 12 mg BSA/mL); (2) 3.3× higher operational pressure tolerance (1.0 MPa vs. 0.3 MPa); (3) 2.5× higher ligand density (0.10-0.20 mmol/mL vs. 0.04-0.085 mmol/mL); (4) Thinner shell layer (0.5-1.0 μm vs. 5 μm) enabling faster mass transfer of impurities to the core for capture; (5) Polymeric methacrylate base provides greater chemical stability than agarose; (6) Demonstrated reusable performance of 30+ cycles with minimal property changes in animal vaccine applications.

Biovanix InertShell supports operational flow rates of 100-600 cm/h at pressures up to 1.0 MPa (approximately 10 bar). The rigid polymeric methacrylate matrix maintains structural integrity even at elevated flow rates. Users should adjust flow rate depending on the specific application and performance requirements, while ensuring the upper pressure limitation is not exceeded. The core-shell architecture ensures efficient mass transfer even at high linear velocities.

Yes, InertShell resin is designed for multiple reuse cycles. The resin demonstrates excellent chemical stability and can withstand cleaning with 1 M NaOH (no significant changes in ionic capacity and carbon content after 1 week storage in 1 M NaOH at 25°C), 6 M guanidine hydrochloride, 30% isopropanol, and 70% ethanol. The macroporous core structure (200-500 nm) enables rapid removal of captured impurities during CIP. In animal vaccine purification studies, the resin has been demonstrated to maintain consistent performance over 30+ reuse cycles.

InertShell resin is compatible with all commonly used aqueous buffers, 1 M NaOH, 6 M guanidine hydrochloride, 30% isopropanol, and 70% ethanol. It operates across a pH range of 3-13 and ionic strength range of 0 to 5 M. Operating temperature range is 4-30°C. For storage, keep the resin in 20% ethanol at 4°C to 25°C. Do not expose to strong oxidizers (hypochlorite), oxidizing acids (nitric acid), strong reducing agents (sulfite), acetone, THF, or benzyl alcohol.

InertShell achieves dual functionality through its unique core-shell architecture. The outer shell is hydrophilic and neutral with small pores (50-100 nm), which prevents large biomolecules like viruses from entering and interacting with the surface. These large molecules are collected in the flow-through fraction (FT mode). Meanwhile, the inner core has large macropores (200-500 nm) functionalized with octylamine ligands that provide both anion exchange and hydrophobic interaction capabilities, capturing smaller contaminants (<700 kDa) including host cell proteins, DNA fragments, endotoxins, and albumin.

Yes, InertShell resin is manufactured using synthetic processes and is non-animal derived, ensuring compliance with regulatory standards and ethical requirements. This makes it suitable for use in GMP manufacturing environments for vaccine production and gene therapy applications. The consistent performance across various production scales and the demonstrated reusability (30+ cycles) support cost-effective and compliant large-scale biopharmaceutical manufacturing.

InertShell resin uses particles with an average size of 50-150 μm. The core-shell design within each particle is key: the thin outer shell (0.5-1.0 μm thickness) with small pores creates the size-exclusion effect for large biomolecules, while the macroporous core provides high-capacity binding for smaller impurities. This dual-size architecture within each particle enables the simultaneous size-based separation and affinity-based capture that distinguishes InertShell from conventional single-mechanism resins.

InertShell’s polymeric methacrylate base offers significant advantages over traditional agarose-based resins: (1) Higher mechanical strength — supports pressures up to 1.0 MPa vs. 0.3 MPa for agarose, enabling faster processing; (2) Wider chemical compatibility — stable with NaOH, guanidine hydrochloride, organic solvents; (3) Higher binding capacity — 20 mg BSA/mL vs. 12 mg BSA/mL; (4) Higher ligand density — 0.10-0.20 mmol/mL vs. 0.04-0.085 mmol/mL; (5) Longer service life — demonstrated 30+ reuse cycles with consistent performance; (6) Faster mass transfer — thinner shell layer (0.5-1.0 μm vs. 5 μm) allows quicker impurity capture and CIP cleaning.

InertShell resin effectively removes a broad range of process-related impurities while retaining your target large biomolecules in the flow-through: (1) Host cell proteins (HCPs); (2) DNA fragments; (3) Endotoxins; (4) Albumin; (5) Other contaminants smaller than 700 kDa. The octylamine ligand in the core provides both anion exchange and hydrophobic interaction mechanisms, enabling multi-modal impurity capture. This comprehensive impurity removal in a single step significantly simplifies downstream processing workflows.

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Ready to Transform Your Virus Purification Workflow?

Contact our application scientists for personalized technical support, sample testing, or volume pricing on InertShell resin.

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